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Engine Mounts

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I made the mount's to fit using the original petrol engine mounts and the right hand engine mount wedge, I should have discarded the wedge because it made the mount interfere with the previously made alternator mount, "drat" as dick dastrdly would have said.

The alternator mount was made before the engine was pulled out, it's difficult to take accurate measurements with it in - well that's my excuse. When I bolted the motor in I found the engine mount fouled the alternator, so I had to chop the mount in half, that's why it looks like it's been used for welding practice.

Figure 1. freshly plated motor mounts.
The alternator lower mount strap is bolted to the RH engine mount. I use the stock Monty strap with an extra hole drilled in it, I also welded something to the back of the lug it bolts to, to prevent the nut turning - it's not the easiest place to get access to.

The mounts are cut from a piece of 5mmx80mm bright mild steel, if you actually plan all this you could buy several widths and reduce the amount of cutting involved. I used one 18tpi blade for everything on this conversion. I bought 5 foot of 5x80 and must have close to 2 foot left, so not a lot is needed. I can recommend Outlook Metals, rear of Woodcote golf course, nr Croydon. They don't mind 'walk-ins' who want a few inches of this and a foot of that.

The alternator mount tube is a short piece of thick wall tube with washers welded on the ends, this is then welded to a plate that bolts to the block. There are three threaded holes in the RH side of the block for it. I made the alternator mount to mount the alternator about an inch lower than it presently is, if I made another mount I would construct it differently, make the plate to bolt to the block then weld a piece of tube - large enough to get a 17 mm socket in - to the plate, so that the top bolt goes through the tube. Then join the alternator mount tube to this tube and brace to the plate - as clear as mud..


Figure 2. RH mount prior to having alternator lug welded on.

Figure 3. LH mount plenty of clearance around this baby, i did pop a few holes in it for hose clamps for the oil hose.
Something I forgot to mention was lateral engine position, it's clear from photos of Dudleigh engine mounts that they position the engine so the front column of block holes are in line with the engine mount's, I have seen photos of someone else's mounts and they had the second col' of holes in line with the mount.

My engine was sitting back, well the mounts are centered in front of the front column of holes, rather than move the box - it does slide back and fore - I mounted it where it was, surely they are all in the same position after all stock mounts bolted to stock chassis. I will do some drawing of the mounts, page 2 when I have done them.

There is room behind the block to get my hand in to bolt the glow plug relay earth to the head, I am not sure why people say there isn'tmuch room at the back of the motor.

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  Cobbled together on the 14th March 2003
by
Richard

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